How to Make Organic Fertilizer


Posted by Manny on August 31st, 2008


Bioorganic Fertilizer (BOF) From Coir Dust And Animal Manures

Organic FertilizersBioorganic Fertilizer (BOF) is a processed inoculated compost from any organic material that has undergone rapid decomposition by the introduction of homogeneous microbial inoculants. This is different from fresh organic fertilizer where natural decay process is brought about by the action of heterogeneous microbes present in the organic matter. Compared with the traditional composting method, microbial inoculation hastens the decomposition from three months to just 3-4 weeks.
Inoculants are commercially available in selected areas in the country but could be easily accessed. Trichoderma harzianum , a single celled fungus hastens the decomposition of organic materials especially those high in lignin and cellulose like rice straw, coir dust, bagasse and weeds. Commercial inoculants i.e Greenmix, Mabijon composter are enriched with other beneficial microbes like the nitrogen fixing bacteria, Azotobacter.

Can I make organic fertilizer? To produce quality organic fertilizer, plant residues like coir dust, bagasse, mudpress, rice straw etc. must be mixed with animal residues. Leguminous plants could be part of the substrate to substitute part of the manure.

MATERIALS

I. Raw materials: The amount depends on the desired quantity of heap and ratio of plant residue and animal manures which could be 1:1, 2:1 or 1:2. For a 4 ton heap at 1:1 ratio you need:
a) Coir dust (2T)
b) Chicken manure (1T)
c) Swine manure (1T)
d) Inoculant (1% of weight of raw material-40kg)

II. Small tools and implement
a) rakes
b) shovel
c) spading fork
d) sprinklers or water hose
e) plastic laminated sack as cover
f) wheelbarrow
g) Weighing scale
h) Siever (wire mesh size of ¼ of an inch)
i) Protective wear: gloves, mask, hat, boots

How to Make Organic Fertilizer

I. Site selection:
The ideal composting site is shaded and well drained and near a source of water. However, open areacould be used. Four tons of agricultural waste can be composted in a space measuring 4m x 6m.

II. Preparation of raw materials: Collect the required amount of coir dust, chicken manure and swine manure. Discard stones, plastics,metals and other non-biodegradable materials. Note their moisture content and weights. Divide coir dust into three parts.

III. Piling of materials

Step 1. Spread 1/3 of coir dust as the first layer.Water to about 60%moisture content.Press the sample inyour palm and when the water does not fall freely, then it is almost within the right water content. Apply the required amount of inoculant on top (0.5% of the weight of the material in a layer.)

Step 2. Spread evenly the chicken manure on top, water and inoculate.

Step 3. Repeat steps 1 and 2 but use swine manure instead of chicken manure. Apply the inoculant on top of the fourth layer combining the weight of materials in the fourth and fifth layers.

Step 4. As the topmost layer, spread evenly coir dust but do not inoculate. This serves as a buffer for odor.

Step 5. Cover the heap with laminated plastic sack to conserve moisture and prevent rainwater fromgetting into the pile.Incubate for 4-7 days.

IV. Mixing and turning over

Step 6. After 4-7 days, turn and mix thoroughly the materials. Water if needed during turning.Return the cover.Repeat step 6 at weekly interval.

V. Harvesting, sieving and further processing

Step 7. After three or four weeks, harvest the material. Ripe compost has dark brown toblack color, nooffensive smell,temperature is ambient and with 35% moisture content or lower. Screen the organic fertilizerthrough manual siever or mechanical sifter.

Step 8. Inoculate the sifted material with 0.5% of the inoculant, store for three days under shade.

Step 9. Put BOF in 50 kg plastic lined sack and seal. Do not pile directly on concrete flooring butprovide wooden platform and stack not more than10 sacks high. Store not more than 6 months in anaerated but dry area.

QUALITY CONTROL MEASURES: For a good quality bioorganic fertilizer,observe these points:

1) Separate the dry materials from wet ones.

2) Monitor periodically the temperature of the heap. It must be within the right temperature range. The heapmust heat up over 400C 24hours after heaping. Within the first week, desired temperature is 40-500C. Ifthis temperature is not reached, check wetness ofthe materials. Remove the cover, turn over the heap to allow excess moisture to escape. Temperature must reached up to 620C.

3) For a product to be registered with the FPA as pure organic fertilizer, it must have 5-7% total NPK with at least 1.5% N and at least 10% carbon. The organic matter must be 10% and above with a neutral to slightly alkaline pH.

BENEFITS FROM BOF APPLICATION:

1. increases yield and improves quality of crops

2. improves soil structure: better soil aeration,increases water-holding capacity

3. improves chemical properties of soil: corrects acidity, restores soil fertility by enriching soil with trace and other micro nutrients and organic matter

4. restores microbial balance and enriches soil with microfauna

HOW MUCH BOF TO APPLY:

The rate of application depends on the kind of crop to be fertilized. BOF application ranges from10-20 bags /ha or 2-6 kg/tree for bearing plantation crop like coconut. Initially, this recommendation must be combined with 50% of the recommended rate of inorganic fertilizers.

ADVANTAGES OF THE TECHNOLOGY

1. Reduced dependence on inorganic fertilizers
2. Renewable and locally available raw materials
3. Contribute to proper waste disposal
4. Generate employment opportunity
5. Contribute to biodiversity
6. Lessen environmental pollution

PRODUCTION ECONOMICS:

Assumptions:
_ % recovery – 75 operation time –30 days
_ 4 tons of raw materials

Organic Fertilizers

Source: Philippine Coconut Authority

Write or call:
Agronomy & Soils Division
Davao Research Center
Philippine Coconut Authority
Bago Oshiro, Davao City
Tel. No. (082) 293-0161
E-mail: pcaasd@pldtdsl.com

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Posted by Manny

Manny Montala was an online entrepreneur who enjoys blogging about entrepreneurship and gathering information for his blog to help budding entrepreneurs. Like this post? Why not share it with your friends on Facebook, Twitter, Google plus, LinkedIn and Pinterest? Scroll up and see social icons above then click and share!


62 Responses to “How to Make Organic Fertilizer”

  1. Mohammed Jajere Usman says:

    I really appreciate this blog that is full of experiences in research and development and this will enable us to exploit our local resources in bio resources especially in methods of making “Biorganic fertilizer(BOF)”.This site help me a lot in making my research on how to produce organic fertilizer using sugarcane bagasse, Thank and really appreciate. U.M JAJERE

  2. asim riaz siddiqi says:

    dear sir
    very pleased to go through mails/comments wich you recived, this shows that people appriciate the idea of organic fertilizer either for use or manufacturer .

    i appriciate your efforts for awearness and love to nature.

    plz also guide me as i can get 3-4 metric ton chicken manure and 3-4 m.ton waste vegetable espically banana wate means hanging parts.

    i wish you will be in more prosperity and peace

    kind regards

    asim riaz siddiqi

  3. estela p musni says:

    hello sir sa site nyo about fertilizer nais ko n pasiglahin ung petchay ko kc po malata kc tag init may idea po b kayo regarding this situation?

  4. alfonso b. tan says:

    good day sir! i have an organic mix. a combination of chicken dung, carbonized rice hull and cocopeat.kindly provide me some information or advise with respect to the potency of the product. thank you very much and more power…

  5. Carmelo D Verdan says:

    it is possible to use kusot but you have to spray probiotics to compost it earlier or use vermi composting to fully enriched it. where are you from… In order to compost kusot earlier you have to use probiotics and if you are from quezon province and calabarzon contact: Gallali izm Farm Products at our website http://www.gallali.com or call (042) 651-2916 or celphone nrs. 09339366891 (sun) and 09163182454 (globe) look for albert or melo……

  6. joey villanueva says:

    is it possible to use kusot(pinagtistisan ng kahoy) instead of coir dust? dont know where i can buy coir eh..

    Appreciate the reply

    thanks

  7. Shayon Mahmod says:

    I am a student of University. For my project thesis any one help me share idea on how to make organic fertilizer from kitchen solid west?
    Shayon Mahmod

  8. jamesCA says:

    I see a few posts interested in starting organic fertilizer business which has very good potential in the world as people are trying to avoid chemical that is serious problems in health, environment, soil, pest control, and operation cost. I know farmers in Thailand have been increasingly and successfully making their own organic fertilizer and pesticide and make good profit saving money from buying chemicals from companies. Love to hear stories on organic fertilizer business startups.

  9. april says:

    studies conducted about dried mahogany leaves as an organic fertilizer

  10. Michael says:

    dear sir,

    I am planning to start a business in organic fertilizer using “Corn Cobs”, Please send me the procedures and other materials needed.

    Thank you and more power.

    Michael

  11. jhun malig says:

    Could you tell me sir where can i buy greenmix and azotobacter?Thanks.

  12. Som Borei says:

    Could you tell me about how to produce of organic fertilizer > could you take in Video Clip for its please and send to me by above email address?

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